Fully Automatic Non-Fried Instant Noodle Production Line

Features:

1. Suitable for mixing salt or additives with water.

2. Can be used with an external interlayer or internal coil to control liquid temperature through ice water or steam.

3. Typical capacity: 800-2000 liters.

4. Made of SUS316

The mixing paddles are designed with a special angle to propel the flour forward and backward in different directions. This eliminates axial unevenness and significantly improves mixing uniformity.

The flour and water are fully absorbed, expanding and bonding after absorbing water. This allows the flour and water to mix evenly, resulting in a dough with a moisture content exceeding 33.5%. This gradually forms a dough with toughness, elasticity, viscosity, extensibility, and plasticity, resulting in a chewier and more pliable pancake.

A dedicated gear reduction transmission box is used, enclosing the high-frequency hardened transmission and reduction gears within the box. Comprehensive lubrication and sealing systems are provided, significantly improving the operating conditions of the transmission, reducing noise levels, increasing transmission efficiency, and extending service life.

A timer alarm automatically generates a signal when the specified mixing time is reached, ensuring timely compliance. Safety features such as an emergency stop button and proximity switch provide dual safety features.

The concept of resting dough to rest and rest has been mechanized, with conveyor-type feeding ensuring first-in, first-out (FIFO) of materials.

The fully sealed design prevents moisture loss, maintains moisture retention and heat preservation, maintains moisture balance in the dough, and improves dough uniformity.

The powdering mechanism utilizes a spiral-type powdering rod, with the powdering speed synchronized with the conveyor belt speed, ensuring uniform feeding of small dough particles and consistent sheeting.

Composite and continuous sheeting equipment primarily consists of a feeding device, rollers, a nip adjustment mechanism, a scraper, and a transmission system.

The feeding device utilizes either a direct or curved insert plate, featuring forced feeding, excellent uniformity, and easy material entry.

The calendering rollers are made of high-hardness, high-chromium alloy steel, offering enhanced corrosion resistance and a long service life. They produce smooth, full-bodied dough sheets. Safety guards ensure safe operation, easy cleaning, easy inspection, and convenient maintenance.

The rollers are driven by high-precision gears and are primarily made of alloy steel, offering high strength, hardness, and durability.

The rollers are cast high-chromium alloy rollers, resulting in a smooth surface finish and precise sheet thickness. The gap between each pair of rollers is automatically adjusted using a servo control system.

Recipe management allows automatic adjustment by simply entering noodle variety specifications. Fine-tuning can also be performed manually for each pair, either simultaneously or individually.

Multi-layer box-type aging, with a constant temperature and humidity design, effectively promotes gluten formation, maintains even moisture distribution, and improves dough extensibility.

Chain rods drive the dough sheet from top to bottom through seven layers of chain plates for approximately 30 minutes of resting.

Automatic sheet splicing system: The industry’s first, patented by Haikejia. The splicing belt conveyor automatically raises and lowers. Automatic sheet splicing is achieved through precise detection by photoelectric sensors.

The scraper is controlled by a pneumatic cylinder, and the pressing force is adjusted by controlling the cylinder’s stroke.

All rollers utilize independent variable-frequency drive motors and dual servo motor adjustment: The gap between each pair of rollers is set by two servo motors on each end to set the calendering ratio, automatically adjusting the roller spacing for one-touch operation.

PLC programming automatically adjusts the dough sheet tension based on proportional electric eye detection, ensuring continuous and uniform dough sheet operation.

Real-time bearing temperature monitoring and automatic oiling based on temperature readings.

Advantages of the pneumatic swing-slot cutting system:

The noodle sorting machine keeps synchronization with the frying box and runs back and forth, which can sort the noodles completely, reduce the broken noodles and ensure the overall appearance of the noodles is beautiful.

Advanced technology, reliable equipment, small footprint, low investment, and flexible operation.

Utilizing a dedicated die box, the dough belt operates smoothly and prevents dough breakage.

A blower and a finned radiator using steam as the heat source combine to achieve segmented circulation drying, ensuring uniform drying and minimizing energy consumption. Thermal efficiency can reach 45%-50%.

Optimized radiator layout enables top-to-bottom hot air circulation. A butterfly valve at the blower inlet adjusts the fresh air flow rate, and the chain belt’s linear speed can be adjusted via a continuously variable transmission.

A sliding door on one side of the dryer allows for easy opening and cleaning and maintenance.

Advantages: